Unit 2 - Greenhouse Equipment | Protected Cultivation and Secondary Agriculture

Table of Contents

Greenhouse Equipment

Frame: The frame of a greenhouse provides structure and support. Common materials used for greenhouse frames include galvanized steel, aluminium, or wood. Galvanized steel and aluminium are durable and resistant to rust, while wood provides a natural and traditional look.

Glazing Materials: The glazing materials used in greenhouses are designed to allow sunlight to enter while trapping heat inside. Common options include:

  •  Glass: Traditional greenhouses often use glass, which provides excellent light transmission and durability. However, glass is relatively expensive and fragile.
  •  Polycarbonate: This is a lightweight, shatterproof, and cost-effective alternative to glass. It provides good insulation and is available in various thicknesses and light-transmitting properties.
  • Polyethene Film: This is a flexible and inexpensive option for covering greenhouses. It is commonly used in low-cost and temporary structures. However, polyethene film has a shorter lifespan compared to glass or polycarbonate.

Ventilation: Proper ventilation is crucial to regulate temperature and humidity levels inside the greenhouse. Some common greenhouse ventilation equipment includes:

  • Roof Vents: These vents are installed on the roof or upper walls of the greenhouse to allow hot air to escape.
  • Side Vents: These vents are typically located at ground level and allow for airflow near the base of the greenhouse.
  • Exhaust Fans: Fans help to expel hot air and promote air circulation within the greenhouse.

Heating and Cooling Systems: Depending on the climate and plant requirements, greenhouses may need heating or cooling systems to maintain optimal temperature conditions. Examples include:

  • Heating: Common heating systems include electric heaters, gas heaters, hot water or steam systems, and radiant floor heating. Heating is essential to protect plants from frost and provide the warmth required for their growth.
  • Cooling: Cooling equipment such as exhaust fans, ventilation louvers, and shade cloths help regulate temperature during hot periods. Proper ventilation prevents heat buildup and humidity, preventing stress on plants.

Benches and Shelving: Greenhouses often have benches or shelving for organizing plants and providing optimal space for growth.

Humidification Systems: These systems add moisture to the air when it becomes too dry, ensuring plants receive adequate humidity. Humidifiers or fog systems are commonly used to maintain the right moisture levels.

Irrigation Systems: Efficient irrigation is vital for consistent plant growth. Drip irrigation, misting systems, and overhead sprinklers deliver water to plants at appropriate intervals. Some systems can be automated based on soil moisture levels.

Lighting Systems: In regions with insufficient sunlight, supplemental lighting systems provide artificial light to extend the photoperiod for plants. LED or high-intensity discharge (HID) lights are commonly used for this purpose.

Thermal Screens: These screens are used to provide insulation and reduce heat loss during colder nights. They help maintain stable temperatures inside the greenhouse.

Environmental Controllers: These systems automate various greenhouse functions. They can control temperature, humidity, irrigation, and ventilation based on preset conditions.

Monitoring Equipment: Sensors for temperature, humidity, light intensity, and CO2 levels help growers track and adjust the greenhouse environment for optimal plant growth.

Automated Systems: Greenhouse automation involves integrating various equipment and systems to optimize conditions. This can include automatic vents, irrigation, shading, and more.

Plant Support Structures: Trellises, stakes, and supports help plants grow vertically, maximize space, and increase air circulation.

Other Equipments

Drying systems: These are used to dry agricultural products inside the greenhouse.

Shade net structures: These are used to protect plants from excessive sunlight and heat.

Insect net proof structures: These are used to protect plants from insects and pests.

Plastic low tunnels: These are used to protect plants from cold weather and frost.

Mulching: This is used to control weeds, conserve soil moisture, and regulate soil temperature.

Soil solarization: This is used to control soil-borne diseases, pests, and weeds.

Fertigation: This is used to apply fertilizers through the irrigation system.

Plastic pro-trays: These are used for seedling production.

Materials of construction for Traditional Greenhouse

Traditional greenhouses are constructed using various materials that provide durability, insulation, and protection for plants while allowing sunlight to enter. The choice of materials depends on factors such as cost, climate, and the intended purpose of the greenhouse. Here are common materials used for constructing traditional greenhouses:

  1. Wood: Wood is a traditional and widely used material for greenhouse construction. It is relatively affordable and easy to work with. Treated wood, such as cedar or redwood, is often used to resist decay and insects. Wood provides good insulation and stability, making it suitable for various climates.
  2. Galvanized Steel: Steel frames are strong and durable, providing excellent structural support for greenhouses. Galvanized steel is coated to resist rust and corrosion, increasing its lifespan. Steel frames can withstand heavy loads and harsh weather conditions.
  3. Aluminum: Aluminum frames are lightweight and resistant to corrosion, making them a popular choice for greenhouse construction. They are easy to assemble and require minimal maintenance.
  4. PVC Pipes: PVC (polyvinyl chloride) pipes are cost-effective and easy to work with, making them suitable for smaller or temporary greenhouses. They provide a simple and lightweight framework.
  5. Concrete: Concrete is used for the foundation and floor of a greenhouse. A concrete foundation provides stability and prevents water seepage. Concrete floors are durable and easy to clean.
  6. Glass: Traditional glass panels are used as glazing materials in greenhouses. Glass allows maximum light penetration and provides good insulation. However, it can be heavy and more prone to breakage compared to other materials.
  7. Polycarbonate Panels: Polycarbonate panels are lightweight and offer excellent insulation properties. They come in various thicknesses and can be clear or translucent. Twin-wall or multi-wall polycarbonate panels provide extra insulation by trapping air between layers.
  8. Fiberglass: Fiberglass panels are lightweight, durable, and provide good light diffusion. They are less expensive than glass and can be a good option for hobbyist greenhouses.
  9. Polyethylene Film: Polyethylene plastic film is cost-effective and easy to install. It is commonly used for temporary or low-cost greenhouses. The film allows diffused light to enter while protecting plants from the elements.
  10. Shade Cloth: Shade cloth is used to control light intensity and temperature inside the greenhouse. It is made from woven fabric with varying levels of shading.
  11. Nylon Netting: Nylon netting is used as insect-proof screens to prevent pests from entering the greenhouse while allowing air and light to pass through.

The choice of materials depends on factors such as the greenhouse's size, budget, local climate, and the crops being grown. Traditional greenhouses combine these materials to create a structure that provides a controlled environment for plant growth. The materials used should ensure proper insulation, ventilation, and protection for the plants while allowing sufficient sunlight to support photosynthesis and growth.

Materials of construction for Low-Cost Greenhouse

For low-cost greenhouses, the following materials can be used as alternatives to reduce expenses:

Materials of Construction for Low-Cost Greenhouses:

Low-cost greenhouses are designed to provide an affordable solution for individuals or small-scale growers who want to extend their growing season, protect plants from harsh weather, or start gardening without a large investment. These greenhouses are constructed using simple and economical materials. Here are some common materials used for building low-cost greenhouses:

  1. PVC Pipes: Polyvinyl chloride (PVC) pipes are lightweight, readily available, and cost-effective. They are commonly used to create the frame of low-cost greenhouses. PVC pipes are easy to handle and can be cut and assembled into various shapes to form the greenhouse structure.
  2. Polyethylene Film: Polyethylene plastic film is an essential material for covering low-cost greenhouses. This translucent or clear plastic film acts as the greenhouse "skin," allowing sunlight to enter while creating a protected environment for plants. The film is affordable and can be replaced when needed.
  3. Bamboo: In regions where bamboo is abundant, it is often used to create the frame of low-cost greenhouses. Bamboo is a renewable resource and provides a natural, rustic look to the structure. It can be used as vertical supports and horizontal beams for the frame.
  4. Reclaimed Materials: Recycled materials such as old windows, doors, or wood can be used to construct a low-cost greenhouse. These materials may require some refurbishing but can provide a cost-effective solution.
  5. Wood: Basic wooden frames can be constructed using inexpensive lumber. While not as durable as other materials, wood can still serve as a cost-effective option for small greenhouses. Wooden frames are suitable for temporary or seasonal use.
  6. Reinforced Plastic Sheeting: Reinforced plastic sheeting, similar to heavy-duty tarpaulins, can be used to create the greenhouse structure. This material is relatively inexpensive and provides a layer of protection from wind and rain.
  7. Shade Cloth: Shade cloth is a cost-effective way to control light intensity and temperature inside the greenhouse. It can be used to reduce direct sunlight and prevent overheating during hot days.
  8. Rope or Wire: Rope or wire can be used to secure the polyethylene film to the frame of the greenhouse. These materials help hold the covering in place and ensure it doesn't get damaged by wind.
  9. Metal Clips or Clamps: Metal clips or clamps are used to attach the polyethylene film to the frame. They provide a secure attachment while allowing easy access for ventilation or maintenance.
  10. Staples or Nails: Staples or nails are used to fasten the polyethylene film to wooden frames. They help keep the covering taut and prevent it from flapping in the wind.
  11. Natural Ventilation: Instead of using mechanical ventilation systems, low-cost greenhouses can rely on natural ventilation by using adjustable openings or vents that can be manually controlled.
  12. Passive Heating and Cooling: Low-cost greenhouses can take advantage of passive heating and cooling techniques, such as using thermal mass materials (like bricks or water barrels) to absorb and release heat, or strategically placing the greenhouse in a location that benefits from natural shade or wind patterns.

Low-cost greenhouses may not have all the features of more advanced structures, but they can still be effective in providing a protected environment for plant growth. These materials offer a budget-friendly way for aspiring gardeners and small-scale farmers to start cultivating plants under controlled conditions.

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